裂解炉五开模式对急冷系统的运行影响及优化措施

乙烯工业 ›› 2024, Vol. 36 ›› Issue (1): 37-41.

裂解炉五开模式对急冷系统的运行影响及优化措施

张磊，罗灵力，李中华，任崇欣，吕小刚

中国石油天然气股份有限公司独山子石化分公司，新疆独山子 833699

收稿日期:2023-01-09 修回日期:2023-10-15 出版日期:2024-03-25 发布日期:2024-03-28
作者简介:张磊，男，2009年毕业于西南石油大学化学工程与工艺专业，工学学士，主要从事工艺技术管理工作，高级工程师。

Influence of Operating Mode of Five Operating Cracking Furnaces on Quench System and the Optimization Measures

Zhang Lei, Luo Lingli, Li Zhonghua, Ren Chongxin, Lyu Xiaogang

PetroChina Dushanzi Petrochemical Company, Dushanzi, Xinjiang, P.C.833699

Received:2023-01-09 Revised:2023-10-15 Online:2024-03-25 Published:2024-03-28

摘要/Abstract

摘要：

独山子石化公司为降低220 kt/a乙烯装置能耗，根据乙烯装置用能分析，结合裂解炉和裂解气压缩机的现行工况，提出将裂解炉运行模式由“6开1备”改为“5开1停1备”。为选择出裂解炉“5开1备1停”的最优运行模式，分5个阶段进行工况测试。并在乙烯装置短停开工后进行测试验证，通过对比2号汽油分馏塔(C-103)的设计参数，优化调整并固化该塔的裂解气负荷与塔中部回流、汽油回流量的关系，确保了急冷油黏度和急冷水品质稳定受控。通过裂解炉运行模式攻关，快速实现了乙烯装置节能降耗的目标。

关键词: 裂解炉 , 运行模式 , 急冷系统 , 调整优化

Abstract:

In order to reduce the energy consumption of the 220 kt/a ethylene plant in Dushanzi, it was proposed to change the operating mode of cracking furnace from 6 for operation and 1 standby to 5 for operation, 1 stopped and 1 standby based on the energy consumption analysis of the ethylene plant and the current working conditions of cracking furnace and cracking gas compressor. In order to select the optimal operating mode of 5 for operation, 1 stopped and 1 standby, the working conditions were tested in 5 stages. By comparing the design parameters of the No.2 gasoline fractionator (C-103), the relationship between the cracking gas load of the tower and the middle pumparound and gasoline reflux was optimized and adjusted, ensuring the stable and controlled quench oil viscosity and quench water quality. Through optimizing the operating mode of cracking furnace, the goal of energy saving and consumption reduction of the ethylene plant was quickly achieved.

Key words: cracking furnace, operating mode, quench system, optimization

张磊, 罗灵力, 李中华, 任崇欣, 吕小刚. 裂解炉五开模式对急冷系统的运行影响及优化措施[J]. 乙烯工业, 2024, 36(1): 37-41.

Zhang Lei, Luo Lingli, Li Zhonghua, Ren Chongxin, Lyu Xiaogang. Influence of Operating Mode of Five Operating Cracking Furnaces on Quench System and the Optimization Measures[J]. Ethylene Industry, 2024, 36(1): 37-41.

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