乙烯工业 ›› 2025, Vol. 37 ›› Issue (4): 47-49.

• 节能降耗 • 上一篇    下一篇

丁二烯产品罐能耗分析与优化措施

吴  茜,蒲洪伟,常健瑜,魏鸿彪,高鹏达   

  1. 中国石油独山子石化分公司,新疆 独山子,833699
  • 收稿日期:2024-12-30 修回日期:2025-07-20 出版日期:2025-12-25 发布日期:2025-12-30
  • 作者简介:吴茜,女,2012年毕业于承德石油高等专科学校石油化工与生产技术专业,大专,现从事班组生产运行工作,技师。

Energy Consumption Analysis and Optimization Measures for Butadiene Product Tanks

Wu Xi, Pu Hongwei, Chang Jianyu, Wei Hongbiao, Gao Pengda   

  1. PetroChina Dushanzi Petrochemical Company, Dushanzi, Xinjiang, P.C.833699
  • Received:2024-12-30 Revised:2025-07-20 Online:2025-12-25 Published:2025-12-30

摘要:

某石化公司乙烯装置裂解炉加大轻烃加工量,混合碳四产量减少至8.5 t/h,可供丁二烯装置生产丁二烯约4 t/h。顺丁橡胶装置双线满负荷运行需丁二烯原料量5.4 t/h,存在约1.2 t/h的缺口。由于新区丁二烯产品中TBC浓度较高,老区顺丁装置无法直接使用新区乙烯的丁二烯产品,需返至乙烯二部丁二烯装置精炼,以确保其反应性能。目前,将乙烯一部丁二烯装置高TBC浓度丁二烯送至乙烯二部丁二烯储罐,再通过返炼线将1.2 t/h的高TBC浓度丁二烯返炼进丁二烯精馏塔脱除TBC,以满足顺丁橡胶装置丁二烯需求量,因此普通精馏系统增加了一股返炼丁二烯进料。丁二烯产品罐的储存温度既影响冷冻液的耗量,同时也影响丁二烯精馏塔的热平衡和塔釜再沸器的负荷。文中通过控制返炼新区高TBC 1,3-丁二烯产品期间T-902A罐的温度,来降低装置能耗,实现降本增效高质量发展。

关键词: 丁二烯  , 返炼  , 热平衡  , 能耗

Abstract:

The cracking furnace of the ethylene plant of a petrochemical company increases the processing capacity of light hydrocarbons, reducing the production of mixed C4 to 8.5 t/h, which can be used to produce about 4 t/h of butadiene in the butadiene plant. The requirement of butadiene feed for the full-load operation of two lines in butadiene rubber plant is 5.4 t/h, with a gap of about 1.2 t/h. With a high TBC concentration, the butadiene product from the new area cannot be directly used by the butadiene rubber plant in the old area, so it needs to be recycled to the butadiene plant of the ethylene plant No.2 for re-refining to ensure its reaction performance. At present, the butadiene with high TBC concentration from the butadiene plant of the ethylene plant No.1 is sent to the butadiene storage tank of the ethylene plant No.2, and then 1.2 t/h of butadiene with high TBC concentration is recycled via the re-refining line into butadiene distillation tower for TBC removal to meet the butadiene demand of the butadiene rubber plant. Therefore, a recycled stream of butadiene feed is added to the conventional distillation system. The storage temperature of butadiene product tank not only affects the consumption of freezing liquid, but also affects the heat balance of butadiene distillation tower and the load of tower kettle reboiler. In this paper, by controlling the temperature of Tank T-902A during the re-refining of 1,3-butadiene product with high TBC concentration from the new area, the energy consumption of the plant can be reduced, and cost reduction, efficiency increase and high quality development can be achieved.

Key words: butadiene, re-refining, heat balance, energy consumption