乙烯工业 ›› 2025, Vol. 37 ›› Issue (4): 60-64.

• 综述 • 上一篇    

4D管道精益施工管理系统建设与应用

古红星,万家川,谷  阳,任崇欣,刘  坡   

  1. 中国石油塔里木石化分公司,新疆 库尔勒 841001
  • 收稿日期:2024-11-16 修回日期:2025-03-20 出版日期:2025-12-25 发布日期:2025-12-30
  • 作者简介:古红星,男,2015年毕业于西南石油大学过程装备与控制工程专业,本科,现主要从事1 200 kt/a乙烯装置项目建设工作,设备工程师。

Construction and Application of 4D Pipeline Lean Construction Management System

Gu Hongxing, Wan Jiachuan, Gu Yang, Ren Chongxin, Liu Po   

  1. PetroChina Tarim Petrochemical Company, Korla, Xinjiang, P.C.841001
  • Received:2024-11-16 Revised:2025-03-20 Online:2025-12-25 Published:2025-12-30

摘要:

在工程项目建设实施过程中,管道焊接施工工作量占整个装置安装工程量的50%以上,且管道施工质量直接影响整个装置的运行安全。管道是由多个管段焊接而成,且施工工序复杂,管道材质种类繁多,作业面广,参建方众多,工期长,资料多,焊缝的管理、资料的统计一直是项目建设的痛点、难点。为规范管道焊接工作流程,实现施工过程全流程管控及数据信息透明,提升施工管理精益化、标准化,减少施工一线重复性工作,项目建设过程中创新建设并应用4D管道精益施工管理系统,实现了PC端和移动APP端的双重应用,通过信息化技术解决传统施工的弊端,提高工艺管道焊接管理精细化程度的同时降低管理复杂度。

关键词: 管道焊接, 精益施工, 信息化, 全流程

Abstract:

During the implementation of engineering projects, pipeline welding construction accounts for more than 50% of the total installation workload of the plant, and the quality of pipeline construction directly affects the safe operation of the entire plant. Pipelines are assembled by welding multiple pipe segments together, and the construction process is complex, involving a wide variety of pipeline materials, extensive work areas, numerous participating parties, long construction periods, and large amounts of documentation. The management of welds and the compilation of documentation have always been the pain points and challenges in project construction. To standardize the pipeline welding workflow, achieve the full-process control of construction process and data information transparency, enhance lean and standardized construction management, and reduce the repetitive work on construction sites, this project innovatively constructed and applied a 4D pipeline lean construction management system during construction, which realized dual application on both PC and mobile APP platforms. By using information technology to solve the problems in traditional construction, the precision of process pipeline welding management was improved while reducing management complexity.

Key words: pipeline welding,  , lean construction,  , informatization,  , full process