乙烯工业 ›› 2022, Vol. 34 ›› Issue (2): 60-64.

• 工业技术 • 上一篇    下一篇

丙烯精馏塔冷凝器运行问题分析及对策

袁安民,刘 辉   

  1. 中安联合煤化有限责任公司,安徽 淮南 232000
  • 收稿日期:2021-04-07 修回日期:2021-12-25 出版日期:2022-06-25 发布日期:2022-06-28
  • 作者简介:袁安民,男,2014年毕业于北京化工大学化学工程与技术,硕士,主要从事甲醇制烯烃轻烯烃回收工作,工程师。

Analysis and Measures against Problems in Operation of Condenser in Propylene Rectification Tower

Yuan Anmin, Liu Hui   

  1. Zhongan United Coal Chemical Co., Ltd., Huainan, Anhui, P.C. 232000
  • Received:2021-04-07 Revised:2021-12-25 Online:2022-06-25 Published:2022-06-28

摘要:

首次开车后丙烯精馏塔顶冷凝器在运行过程中,冷凝效果逐渐降低,引起塔压超标,塔釜丙烯浪费严重,给装置带来较大的经济损失和安全隐患。针对该问题,通过对换热设备污垢分析和采取系列措施,逐个排除循环水站供水不足和生物型污垢的可能性,判断出冷凝器循环水微粒污垢为主要原因,制定方案对冷凝器逐个切出进行水力清洗,最终恢复换热效率,消除生产瓶颈,满足了生产需求。同时,分析冷凝器微粒结垢的原因,对丙烯精馏塔采取优化措施,以延缓结垢和杂质堵塞,并为后续清洗工作做好准备。

关键词: 丙烯精馏塔 , 冷凝器 , 传热效果  水力清洗

Abstract:

The condensation effect of the overhead condenser in propylene rectification tower gradually decreased after the first start-up, resulting in the overpressure of the tower and the serious waste of propylene in the bottom of the tower, which brought great economic losses and potential safety risks to the plant. In order to solve this problem, the insufficient water supply of circulating water station and the biological fouling were ruled out one by one by analyzing the fouling of heat exchange equipment and taking a series of measures. It was judged that the main reason is the particulate fouling in circulating water of condenser, and a scheme was formulated to switch out the condensers one by one for hydraulic cleaning. Finally, the heat exchange efficiency was restored, the production bottleneck was eliminated, and the production demand was met. At the same time, the causes of particulate fouling in condenser were analyzed and relevant optimization measures were taken for the propylene rectification tower, so as to delay the fouling and impurity blockage and make preparations for the subsequent cleaning.

Key words: propylene rectification tower, condenser, heat transfer effect, hydraulic cleaning