乙烯工业 ›› 2018, Vol. 30 ›› Issue (3): 56-59.

• 压缩机 • 上一篇    下一篇

裂解气压缩机防喘振系统优化

江泽洲,程亮,刘厚涛,鲁卫国   

  1. 中韩(武汉)石油化工有限公司,湖北 武汉 430070
  • 收稿日期:2018-02-12 接受日期:2018-05-10 出版日期:2018-09-28 发布日期:2018-09-28
  • 作者简介:江泽洲,男,2009年毕业于武汉工程大学化学工程专业,现主要从事生产调度工作,工程师。

Optimization of Anti-Surge System of Cracking Gas Compressor

Jiang Zezhou, Cheng Liang, Liu Houtao, Lu Weiguo   

  1. SINOPEC-SK (Wuhan) Petrochemical Company Limited, Wuhan, Hubei, P.C.430070
  • Received:2018-02-12 Accepted:2018-05-10 Online:2018-09-28 Published:2018-09-28

摘要: 国内某800 kt/a乙烯装置裂解气压缩机为国产化三缸五段大型机组,设计有“三返一”、“四返四”、“五返五”防喘振系统。运行3年来,一直存在着“三返一”防喘振系统操作安全裕度低、“四返四”防喘振阀门动作易导致压缩机跳车、“五返五”防喘振阀门动作导致碳二加氢反应器跳车等问题。2016年,利用装置大检修的机会,对裂解气压缩机机组控制系统进行了优化,成功解决了上述问题,并提高了自动化程度,达到了节能降耗的目的,稳定了机组的运行。

关键词: 乙烯装置, 裂解气压缩机, 防喘振, 优化

Abstract: The cracking gas compressor of an 800kt/a ethylene plant in China is large localized compressor unit with three cylinders and five stages, and is designed with three stages of backflow to one-stage suction, four stages of backflow to four-stage suction and five stages of backflow to five-stage suction to prevent the surge. In three years’ operation, there were problems including the operation safety margin of three-stage anti-surge system is low, the action of four-stage anti-surge valve easily leads to compressor trip, and the action of five-stage anti-surge valve easily leads to C2 front-end hydrogenation reactor trip. During the overhaul in 2016, the control system of the cracking gas compressor unit was optimized, the above-mentioned problems were solved successfully, the degree of automation was improved, energy saving and consumption reduction were achieved, and the operation of the compressor unit was stabilized.

Key words: ethylene plant}cracking gas compressor;anti-surge, optimization