乙烯工业 ›› 2024, Vol. 36 ›› Issue (4): 44-47.

• 压缩机 • 上一篇    下一篇

裂解气压缩机轴瓦温度高的原因分析及处理

周家成   

  1. 广东石化有限责任公司,广东 揭阳  515200
  • 收稿日期:2024-02-28 修回日期:2024-08-17 出版日期:2024-12-25 发布日期:2025-01-03
  • 作者简介:周家成,男,2010年毕业于西南石油大学过程装备与控制工程,高级工程师,学士,广东石化有限责任公司化工一部,主要从事乙烯装置设备管理工作。

Cause Analysis and Treatment of High Bearing Pad Temperature of Cracking Gas Compressors

Zhou Jiacheng   

  1. Guangdong Petrochemical Co., Ltd, Jieyang, Guangdong, P.C.515200
  • Received:2024-02-28 Revised:2024-08-17 Online:2024-12-25 Published:2025-01-03

摘要:

在某1 200 kt/a乙烯装置裂解气压缩机出厂性能验收时,低压缸、中压缸的径向轴瓦温度出现超过性能考核指标值情况,造成这种情况的原因可能是轴瓦与轴出现异常摩擦引起的,也可能是有润滑油量供应不足造成散热效果差引起的。轴瓦温度过高会造成润滑油产生热降解形成软性污染物在轴瓦和轴的表面沉积,形成碳化、油泥甚至漆膜等现象,降低润滑油的润滑、降温效果,加快轴瓦磨损,严重影响裂解气压缩机长周期运行。而裂解气压缩机是乙烯装置关键核心设备之一,其稳定运行时间直接决定着乙烯装置的“安稳长满优”运行目标,因此对轴瓦温度高的原因必须进行全面科学的分析,制定处理方案来消除轴瓦温度高的现象,满足压缩机机械试车验收标准。

Abstract:

During the factory acceptance test of cracking gas compressor for a 1,200 kt/a ethylene plant, the radial bearing pad temperatures of low-pressure and medium-pressure cylinders exceeded the performance assessment indicators. This could be caused by the abnormal friction between the bearing pads and the shaft or by insufficient supply of lubricating oils which leads to poor heat dissipation. Excessively high bearing pad temperatures can cause thermal degradation of lubricating oils, leading to the formation of soft contaminants that deposit on the surfaces of bearing pads and shaft, and resulting in carbonization, sludge or even varnish. This reduces the lubricating and cooling effects of lubricating oils, accelerates the wear of bearing pads, and severely affects the long-term operation of cracking gas compressor. Since cracking gas compressor is one of the key core equipment in ethylene plant, its stable operation time directly determines whether the ethylene plant can achieve a safe, stable, long-term, full-load and optimum operation. Therefore, a comprehensive and scientific analysis shall be made for the causes of high bearing pad temperature, and a treatment plan shall be developed to solve this problem, so as to meet the mechanical trial run acceptance standards for compressors.

Key words: cracking gas compressor, bearing pad, high temperature, bearing clearance