乙烯工业 ›› 2026, Vol. 38 ›› Issue (2): 11-18.

• 工业技术 • 上一篇    下一篇

废碱氧化单元运行问题及改进措施

张丽霞,赵  聪,洪  琨,朱  斌,陈  权   

  1. 中国石油独山子石化分公司,新疆 独山子 833699
  • 收稿日期:2025-02-12 修回日期:2025-10-20 出版日期:2026-06-25 发布日期:2026-06-25
  • 作者简介:张丽霞,女,2012年毕业于兰州交通大学化学工程与工艺专业,现从事乙烯生产管理工作,高级工程师。

OPERATION PROBLEMS IN SPENT CAUSTIC OXIDATION UNIT AND IMPROVEMENT MEASURES

Zhang Lixia, Zhao Cong, Hong Kun, Zhu Bin, Chen Quan.   

  1. PetroChina Dushanzi Petrochemical Company,Dushanzi, Xinjiang, P.C.833699

  • Received:2025-02-12 Revised:2025-10-20 Online:2026-06-25 Published:2026-06-25

摘要:

某1 100 kt/a乙烯装置废碱氧化单元采用湿式氧化法工艺技术,运行15 a以来,多次出现高含盐污水COD超标、硫酸注入点弯头泄漏、空气压缩机入口滤网频繁堵塞等问题,严重影响废碱氧化单元的长周期稳定运行。文中针对废碱氧化单元运行中出现的问题进行分析,并提出改进及预防措施。此外,根据废碱氧化单元各工质消耗情况,结合生产运行经验,提出一系列节能降耗优化措施,降低废碱处理成本;同时结合当前环保要求,通过技改技措降低废碱氧化单元异味,达到装置长周期运行与环保共赢的目标。

关键词: 湿式废碱氧化, COD, 黄油, 酸碱腐蚀, 异味管控

Abstract:

The spent caustic oxidation unit in a 1.1 Mt/a ethylene plant adopts wet oxidation process. During 15 years of operation, there have been many operation problems such as excessive COD in high saline sewage, leakage of acid injection point elbows, and frequent blockage of the inlet filter of air compressor, which have seriously affected the long-term and stable operation of the spent caustic oxidation unit. This paper analyzes the problems in the operation of spent caustic oxidation unit, and puts forward some improvement and preventive measures. Meanwhile, based on the consumption of various working media in the spent caustic oxidation unit and combined with production and operation experience, a series of optimization measures for energy saving and consumption reduction are proposed to reduce the cost of spent caustic treatment. In combination with the current environmental protection requirements, the odor of the spent caustic oxidation unit is reduced through technological transformation measures, so as to achieve the goal of a win-win situation for long-term operation and environmental protection.

Key words: wet oxidation of spent caustic, COD, grease, acid-base corrosion, odor control