乙烯工业 ›› 2018, Vol. 30 ›› Issue (3): 44-47.

• 裂解炉 • 上一篇    下一篇

乙烯装置裂解炉区域工艺改造和控制优化

段巍卓,梁智杨,彭志荣,喻 芳,刘均怡,童运齐   

  1. 中国石油四川石化有限责任公司,四川 彭州 611930
  • 收稿日期:2017-04-27 接受日期:2018-06-10 出版日期:2018-09-28 发布日期:2018-09-28
  • 作者简介:段巍卓,男,2015年毕业于西南石油大学化学工程专业,硕士,乙烯装置裂解炉操作工作,助理工程师。

Technology Transformation and Control Optimization of Cracking Furnace in Ethylene Plant

Duan Weizhuo, Liang Zhiyang, Peng Zhirong, Yu Fang, Liu Junyi, Tong Yunqi   

  1. PetroChina Sichuan Petrochemical Co., Ltd., Pengzhou, Sichuan, P.C.611930
  • Received:2017-04-27 Accepted:2018-06-10 Online:2018-09-28 Published:2018-09-28

摘要: 在四川石化乙烯装置裂解炉实际生产过程中,出现了工艺和控制方面与预期不符的情况。气相裂解炉负荷过高,通过对新鲜丙烷流程的改造,将部分丙烷送入到轻烃炉进行裂解,保证气相裂解炉负荷稳定。驰放气系统憋压,将驰放气返回至裂解炉炉膛的电磁阀增加副线,同时将驰放气系统排水管线引至清焦池形成回水弯,从而满足现场的安全环保要求。超高压蒸汽温度由于减温减压水流量不稳定而大幅波动,对减温减压水的分程控制进行优化,并对线性不稳定的阀进行限位,确保超高压蒸汽的工艺指标稳定;利用限位的方法同时将燃料气流量分程控制进行优化,保证燃料气流量稳定。

关键词: 气相裂解炉, 驰放气, 超高压蒸汽, 燃料气

Abstract: During the actual production of cracking furnace in the ethylene plant at PetroChina Sichuan Petrochemical Co., Ltd., the process and control were inconsistent with the expectations. The load of the gas phase cracking furnace was too high, so through the transformation of fresh propane process, part of the propane was sent to light hydrocarbon furnace for cracking, so as to ensure the stable load of gas phase cracking furnace. The purge gas system was pressurized, so a secondary line was added to the electromagnetic valve which controls the return of purge gas to the hearth of cracking furnace, and the drain pipeline of the purge gas system was led to the coke pool for the formation of a backwater bend, so as to meet the safety and environmental requirements on site. The temperature of super high pressure steam was greatly fluctuated due to the unstable flow of attemperating and pressure reducing water, so the split control of the attemperating and pressure reducing water was optimized, and the linear unstable valve was limited, so as to ensure the stability of the process parameters of super high pressure steam. And the limit method is also used to optimize the split control of fuel gas flow, so as to ensure the stability of fuel gas flow.

Key words: gas phase cracking furnace, purge gas, super high pressure steam, fuel gas