乙烯工业 ›› 2019, Vol. 31 ›› Issue (4): 9-12.

• 综述 • 上一篇    下一篇

论标准化管理在球罐检验中的应用

蔡树伟,柳念先,王正岩,吕文明,马卫伟   

  1. 中国石油天然气股份有限公司独山子石化分公司,新疆 独山子 833699
  • 收稿日期:2018-12-24 修回日期:2019-08-15 出版日期:2019-12-25 发布日期:2019-12-28
  • 作者简介:蔡树伟,男,2007年毕业于西南石油大学机械设备专业,主要从事乙烯厂储运设备管理工作,工程师。

Application of Standardized Management in Spherical Tank Inspection

Cai Shuwei, Liu Nianxian, Wang Zhengyan, Lyu Wenming, Ma Weiwei   

  1. PetroChina Dushanzi Petrochemical Company, Dushanzi, Xinjiang, P.C.833699

  • Received:2018-12-24 Revised:2019-08-15 Online:2019-12-25 Published:2019-12-28

摘要: 中石油独山子乙烯厂储运罐区共计有球罐63座,最小球罐单罐容积400 m3,最大球罐单罐容积5 000 m3。球罐属于压力容器,必须按照TSG R7001《压力容器定期检验规则》要求进行定期检验,其检验周期根据安全状况等级而定,一般每161次。为确保生产和压力容器检验同时进行,检验工作在满足生产的条件下,在检验周期内分开施工,以最长周期6年计算,平均每年检验10台球罐,压力容器检验施工包括内外部脚手架搭设、储罐焊缝打磨、球罐检验、球罐检定四级高风险作业,为确保过程安全受控,需从施工力量的安排、材料进厂、脚手架规范搭设、焊缝打磨质量等几个方面制定标准,做好规范动作的执行,减少自选动作的错误。

关键词: 球罐, 压力容器检验, 标准化管理

Abstract:

There are 63 spherical tanks in the tank farm of the Olefin Plant of PetroChina Dushanzi Petrochemical Company. The minimum volume of single spherical tank is 400 cubic meters, and the maximum volume of single spherical tank is 5 000 cubic meters. Spherical tank belongs to pressure vessel, so periodical inspection must be carried out in accordance with TSG R7001 Pressure Vessel Periodical Inspection Regulation, and the inspection cycle depends on the safety grade, generally 1 to 6 years. To carry out pressure vessel inspection without shutdown of the ethylene plant, the inspection of the spherical tanks is performed separately within the inspection cycle while satisfying the production needs, i.e. 10 spherical tanks each year calculated by the longest cycle of 6 years. Pressure vessel inspection construction includes the erection of internal and external scaffolding, the weld grinding of storage tank, the inspection of spherical tank and the four levels of high-risk operation for spherical tank inspection. To keep the process safety under control, it is necessary to develop standards from the aspects of construction force arrangement, material entry into the plant, standardized erection of scaffolding and weld grinding quality, perform well the standardized actions and reduce the errors in optional actions.

Key words: spherical tank, pressure vessel inspection, standardization management