乙烯工业 ›› 2019, Vol. 31 ›› Issue (4): 40-43.

• 工业技术 • 上一篇    下一篇

乙烯碱洗系统操作优化

魏月娥   

  1. 中国石油化工股份有限公司北京燕山分公司,北京 102500

  • 收稿日期:2019-04-04 修回日期:2019-11-20 出版日期:2019-12-25 发布日期:2019-12-28
  • 作者简介:魏月娥,女,2007年毕业于天津大学化学工程专业,硕士,主要从事化工工艺技术管理工作,高级工程师。​

Operation Optimization of Caustic Wash System in Ethylene Plant     

Wei Yue’e   

  1. SINOPEC Beijing Yanshan Company, Beijing, P.C.102500
  • Received:2019-04-04 Revised:2019-11-20 Online:2019-12-25 Published:2019-12-28

摘要:

建立新的碱液分析方法,可较准确分析废碱液内NaHCO3和NaHS的含量,为碱洗系统由鲁姆斯碱洗法向长尾曹达碱洗法转变提供调整依据。通过增配碱洗系统补碱线,当硫含量出现波动及时调整新鲜碱液补充量,有效降低了新鲜碱液的使用量,同时避免了碱洗不合格的出现。通过增配碱洗系统补水线,防止外送废碱液结晶堵塞管道。通过减少碱洗系统黄油产生,保持合适的碱洗温度及压力,保证了碱洗系统的稳定运行。碱洗系统优化调整后,一段碱液浓度由1%~2%降低到0,二段碱液由8%~15%降低到8%~10%。吨乙烯耗新鲜碱量由6.3 kg降低到3.6 kg,吨乙烯废碱排放量由21.4 kg降低到16.3 kg。实现了碱洗系统减排。

关键词: 乙烯, 碱洗, 长尾曹达碱洗

Abstract:

A new method of alkali solution analysis was established, which could accurately analyze the NaHCO3 and NaHS content of waste alkali liquor to provide adjustment basis for the transformation of caustic wash system from Lummus caustic wash process to Nagao soda caustic wash process. By adding caustic injection line to the caustic wash system, the injection amount of fresh alkali liquor can be timely adjusted when the sulfur content fluctuates, thus effectively reducing the usage of fresh alkali liquor and avoiding the unqualified caustic wash. By adding water injection line to the caustic wash system, the plugging of pipeline caused by the crystallization of waste alkali liquor delivered can be prevented. By reducing the formation of grease in the caustic wash system and maintaining proper caustic wash temperature and pressure, the stable operation of the caustic wash system can be ensured. After the optimization and adjustment of the caustic wash system, the concentration of the first-stage alkali liquor decreased from 1%~2% to 0, and the concentration of the second-stage alkali liquor decreased from 8%~15% to 8%~10%. The fresh alkali consumption per ton of ethylene was reduced from 6.3 kg to 3.6 kg, and the waste alkali discharge per ton of ethylene was reduced from 21.4 kg to 16.3 kg, achieving the emission reduction of caustic wash system.

Key words: ethylene, caustic wash, Nagao soda caustic wash