乙烯工业 ›› 2020, Vol. 32 ›› Issue (2): 34-37.

• 裂解炉 • 上一篇    下一篇

乙烯装置裂解炉的烧焦过程模拟

智茂轩   

  1. 中国石油化工股份有限公司镇海炼化分公司,浙江 宁波 315207
  • 收稿日期:2019-12-20 出版日期:2020-06-25 发布日期:2020-07-02
  • 作者简介:智茂轩,男,2001年毕业于中国石油大学(华东)化学工程专业,双学士学位,主要从事乙烯相关装置的生产运行管理工作,高级工程师。

Simulation of Industrial Decoking Process for Ethylene Cracking Furnace

Zhi Maoxuan   

  1. SINOPEC Zhenhai Refining & Chemical Company, Ningbo, Zhejiang, P.C.315207
  • Received:2019-12-20 Online:2020-06-25 Published:2020-07-02

摘要:

裂解炉炉管内壁的烧焦过程是个炉管温度、压力、浓度和焦炭厚度随时间,沿空间变化的动态过程。基于蒸汽—空气法烧焦机理分析,假定沿炉管烧焦反应动力学参数和反应热不变,建立了蒸汽-空气烧焦过程机理模型。针对中石化镇海炼化分公司乙烯装置裂解炉 BA104的实际烧焦参数结合有限元求解进行了流程模拟。流程模拟结果与实际过程的对比证实了所建立的工业裂解炉蒸汽-空气烧焦过程模型的可行性和有效性,为实现烧焦过程的闭环优化控制奠定了基础。

关键词: 裂解炉  蒸汽-空气烧焦  机理建模 , 流程模拟  有限元

Abstract:

Steam-air decoking process on the inner surface of cracking furnace tube is a dynamic process with the variation of temperature, pressure, concentration and coke layer thickness along the reactor length. Assuming that the kinetic parameters and reaction heat of the decoking reaction along furnace tube remain unchanged, the mechanism model of steam-air decoking process was established based on the analysis of steam-air decoking mechanism. According to the actual decoking operation of the cracking furnace BA104 at SINOPEC Zhenhai Refining & Chemical Company, the first principle model was derived and solved with finite element analysis method. The comparison of industrial simulation results with actual production verified the feasibility and effectiveness of the derived steam-air decoking model, laying foundation for the closed-loop optimal control of decoking process.

Key words:  , industrial cracking furnace;steam-air decoking;mechanism modeling;process simulation;finite element