乙烯工业 ›› 2025, Vol. 37 ›› Issue (3): 30-34.

• 工业技术 • 上一篇    下一篇

乙烯装置急冷系统停工处理过程优化探讨

  波   

  1. 中国石油化工股份有限公司天津分公司,天津 300270
  • 收稿日期:2024-05-15 修回日期:2025-02-10 出版日期:2025-09-25 发布日期:2025-09-28

Optimization of Shutdown Process for Quench Systems of Ethylene Plants

Yuan Bo   

  1. SINOPEC Tianjin Company, Tianjin, P.C.300270
  • Received:2024-05-15 Revised:2025-02-10 Online:2025-09-25 Published:2025-09-28
  • About author:袁波,男,2008年毕业于天津市渤海职业技术学院精细化工专业,长期从事乙烯装置生产及技术管理工作,主任技师,高级技师。

摘要: 针对乙烯装置急冷系统停工处理过程主要操作进行了研究,对倒空操作中存在的急冷油倒空难、急冷水含油量高、排污阀门易堵塞等问题进行了分析和研究。针对急冷油倒空难的问题,提出了急冷油系统倒空操作的优化方法,利用急冷油系统管道、塔罐和换热器用户与急冷油外送泵和重燃料油机泵入口管道高度差,通过配置临时管道的方法,增加可利用的急冷油外送泵的数量,提高外送流量,减少操作人员工作量,有效缩短系统排空时间并提高急冷油回收量。针对急冷水含油量高的问题,提出通过降温静置的方法进行初步分离,回收汽油。针对急冷油系统低点排污阀门易堵塞问题,提出了用反冲洗的方法,解决急冷系统排放阀堵塞的问题。

关键词: 乙烯装置  急冷系统 , 停工倒空  操作优化

Abstract:

This article focuses on the main operations during the shutdown of quench system of ethylene plant, and analyzes and studies the difficulties in emptying quench oil, the high oil content of quench water, and the easy blockage of discharge valve during the emptying operation. To solve the problem in emptying the quench oil, an optimization method is proposed for the emptying operation of quench system. By utilizing the height difference between the pipeline, tower tank and heat exchanger users of the quench oil system and the inlet pipeline of quench oil delivery pump and heavy fuel oil pump, temporary pipelines are configured to increase the number of available quench oil delivery pumps, improve the delivery flow rate, reduce the workload of operators, and effectively shorten the emptying time of the system and increase the recovery of quench oil. To solve the problem of high oil content of quench water, a method of preliminary separation and recovery of gasoline through cooling and settling is proposed. To solve the problem of easy blockage of discharge valve in the quench system, a backwashing method is proposed.

Key words: ethylene plant, quench system, shutdown and emptying, operation optimization