乙烯工业 ›› 2026, Vol. 38 ›› Issue (1): 44-47.

• 裂解炉 • 上一篇    下一篇

临界流文丘里分配器在裂解炉上的应用和分析

白  飞   

  1. 中国石化工程建设有限公司,北京 100101
  • 收稿日期:2025-07-04 修回日期:2025-09-20 出版日期:2026-03-25 发布日期:2026-04-13
  • 作者简介:白飞,男,2015年毕业于中国石油大学(华东),现从事裂解炉工艺及工程设计工作,高级工程师,已发表论文2篇。

Application and Analysis of Critical Flow Venturi Nozzle in Ethylene Cracking Furnaces

Bai Fei   

  1. SINOPEC Engineering Incorporation, Beijing, P.C.100101
  • Received:2025-07-04 Revised:2025-09-20 Online:2026-03-25 Published:2026-04-13

摘要:

临界流文丘里分配器作为一种结构简单、稳定性好的气体流量标准分配设备,已在石化行业得到广泛应用。文中聚焦于文丘里在蒸汽裂解炉辐射段炉管原料分配中的关键应用,阐述了其在保障裂解原料均匀分配、维持裂解炉稳定运行及延长操作周期方面的重要性。详细介绍了CFVN基于临界流状态(流速达到声速)的工作原理,强调了背压比(出口压力/入口压力)低于临界值是实现均匀分配的关键条件。文中结合工业实例计算与计算流体动力学数值模拟方法,深入分析了临界流文丘里分配器内部的可压缩湍流流动特性,重点考察了喉径尺寸和扩散段长度对背压比及压降的显著影响。模拟结果与工业数据吻合良好,验证了CFD方法的可靠性。研究表明,喉径增大会导致背压比升高,逼近临界值;扩散段存在最优长度以有效降低压降损失。这些发现为裂解炉中文丘里分配器的优化设计提供了重要的理论依据和实用参考,可实现分配均匀性与装置能耗的经济性平衡。

关键词: 裂解炉 , 文丘里分配器 , 背压比

Abstract:

Critical flow Venturi nozzle (CFVN) is a standardized gas flow distribution device widely adopted in the petrochemical industry due to its simple structure and excellent stability. This article summarizes the critical applications of CFVN in the distribution of feedstock across the radiation section tubes of ethylene cracking furnaces, and elaborates on its importance in ensuring the uniform distribution of cracking feedstock, maintaining the stable operation of cracking furnace, and extending the operating cycle. The working principle of CFVN based on critical flow condition (where flow velocity reaches sonic speed) is introduced in detail, emphasizing that a back pressure ratio (outlet pressure / inlet pressure) below the critical value is the key condition for achieving uniform distribution. Utilizing a combination of industrial case studies with specialized software and Computational Fluid Dynamics (CFD) simulations, this article investigates the flow characteristics of compressible turbulent within the CFVN. The analysis focuses on the significant impact of throat diameter and diffuser length on the back pressure ratio and pressure drop. CFD results show good agreement with industrial operational data, validating the simulation approach. Key findings indicate that increasing the throat diameter elevates the back pressure ratio, potentially nearing its critical limit, while an optimal diffuser length minimizes pressure loss effectively. These insights provide essential theoretical foundations and practical references for the optimized design of CFVNs in ethylene cracking furnaces, balancing distribution uniformity with energy efficiency.

Key words: ethylene cracking furnace, Venturi nozzle, back pressure ratio